Programmable logic controller: Difference between revisions

Revision as of 18:16, 14 August 2024

Revision as of 19:59, 14 August 2024

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{{Original research section|date=March 2020}}

In more recent years,{{When|date=February 2020}} small products called programmable logic relays (PLRs) or smart relays, have become more common and accepted. These are similar to PLCs and are used in light industries where only a few points of I/O are needed, and low cost is desired. These small devices are typically made in a common physical size and shape by several manufacturers and branded by the makers of larger PLCs to fill their low-end product range. Most of these have 8 to 12 discrete inputs, 4 to 8 discrete outputs, and up to 2 analog inputs. Most such devices include a tiny [[postage- stamp]]-sized LCD screen for viewing simplified ladder logic (only a very small portion of the program being visible at a given time) and status of I/O points, and typically these screens are accompanied by a 4-way rocker push-button plus four more separate push-buttons, similar to the key buttons on a [[VCR]] remote control, and used to navigate and edit the logic. Most have a small plug for connecting viaan [[RS-232]] or [[RS-485]] port for connecting to a personal computerPC so that programmers can use simple applications in general-purpose OS like MS Windows, [[macOS]] or [[Linux]], that have user-friendly (G)UIs,software for programming instead of being forced to use the tinysmall LCD and push-button set for this purpose. Unlike regular PLCs that are usually modular and greatly expandable, the PLRs are usually not modular or expandable, but their pricecost can be twosignificantly [[orderslower ofthan magnitude]] less thanthat a PLC, and they still offer robust design and deterministic execution of the logic.

A variant of PLCs, used in remote locations is the [[remote terminal unit]] or RTU. An RTU is typically a low power, ruggedized PLC whose key function is to manage the communications links between the site and the central control system (typically [[SCADA]]) or in some modern systems, "The Cloud". Unlike factory automation using high-speedwired communication protocols such as [[Ethernet]], communications links to remote sites are often radio-based and are less reliable. To account for the reduced reliability, RTU will buffer messages or switch to alternate communications paths. When buffering messages, the RTU will timestamp each message so that a full history of site events can be reconstructed. RTUs, being PLCs, have a wide range of I/O and are fully programmable, typically with languages from the [[IEC 61131-3]] standard that is common to many PLCs, RTUs and DCSs. In remote locations, it is common to use an RTU as a gateway for a PLC, where the PLC is performing all site control and the RTU is managing communications, time-stamping events and monitoring ancillary equipment. On sites with only a handful of I/O, the RTU may also be the site PLC and will perform both communications and control functions.

==See also==